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Design Service
Mechanical Design
Tooling Design
Electronic System Design
PCB Design and Signal Integrity
PCB ISO 9001 Design Process
Electrical Engineering
RF and Antenna Design
Photonic Components, Optical Modules and Subsystems
Software Development
Embedded Software Development
Applications Software Development
Communications Software Development
Telecom Value-Added Services  Development
System Quality Assurance and Verification Test
Design Validation Test (DVT)
Compliance and Regulatory Engineering
Industrialization
Prototyping and Product Introduction Services
Sustaining Engineering Services
Product Development Process
Concept Study
Concept Refinement Phase
Detailed Design Phase
Design Validation Phase
Process Validation Phase
Project Management
Design Center Quality Certifications

Tooling Design

Tooling design and manufacturing is one of  Topscom key strengths. By staffing expert tool designers, skilled tool and die makers, and precision machinists, we offer customers the best tooling solution in the industry. We provide prototype and production tooling for both plastic and metal parts.

Plastic Injection Mold Design and Fabrication
Topscom designs and fabricates plastic injection molds in manufacturing casings for all types of plastic products including printers, PC chassis, PDAs, and wireless devices. Topscom uses the following advanced CAD software tools:

  • MasterCAM
  • AutoCAD
  • Unigraphics CAD/CAM
  • ProE
  • MoldFlow
  • Promold

After the design validation and manufacturing process creation is complete, the process moves to pre-production where computer instructions detailing the exact tool paths, tolerance levels, and type of mill tips and machines are downloaded into the machining center. When the mold master, milled from graphite or copper blocks, adheres to the original specifications, the mold and mold base are produced through a combination of precision milling, grinding, and electro-discharge machining (EDM). Topscom has experience in working with all types of tooling materials including aluminum, unhardened and hardened steel for hand-load and cam action tools.

Sheet Metal Stamping
Topscom leading position in sheet metal stamping services stem from award-winning industrial design, precision engineering, integrated tooling solutions, and cost-effective manufacturing. Our metal stamping services include:

  • Design and Development
  • Prototyping and New Product Introduction
  • Tooling
  • Sheet Metal Stamping and Finishing
Evolutionary items include no-screw motherboard mounting and one-touch user access to chassis. Topscom utilizes stage tooling for low- to medium-volume and progressive die manufacturing, up to 168 inches long by 72 inches wide, for high volume sheet metal. By optimizing design, we improve operational efficiency, speed time to market, and reduce the cost of manufacturing.



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